Shenzhen-based AM software startup PrintSmart has launched an artificial intelligence system that can predict and prevent build failures in metal powder bed fusion processes. The company claims its technology can reduce failed prints by up to 40% and save manufacturers significant time and material costs.

The system, called SmartMonitor AI, uses machine learning algorithms trained on thousands of successful and failed print jobs. High-speed cameras mounted inside the build chamber capture images of each powder layer, which the AI analyzes in real-time for anomalies such as warping, porosity, or improper fusion.

“Traditional monitoring systems only alert operators after a failure has already occurred,” said CEO Zhang Hua. “Our AI can detect subtle indicators of potential problems—like irregular melt pool behavior or thermal gradients—and either adjust process parameters automatically or pause the job before valuable material is wasted.”

PrintSmart has raised 50 million RMB in Series A funding from Sequoia China and Matrix Partners. The company initially focused on polymer AM but pivoted to metal printing after identifying a larger market opportunity. Its software is currently being tested by several major aerospace and medical device manufacturers in China.

The launch comes as Chinese AM companies increasingly focus on software and artificial intelligence rather than just hardware. Industry analysts suggest this shift reflects China’s broader tech strategy of moving up the value chain from manufacturing to innovation.

SmartMonitor AI will be available as both a subscription service and an on-premise installation. Pricing starts at 30,000 RMB per printer per year for the cloud version. The company plans to expand to international markets in 2026, with initial focus on Southeast Asia and Europe.